Magnetic mats MM
The magnetic mat was developed according to the requirements from food industry and it is designed to minimize the transfer of ferrous metals (from workshops, building sites, outdoor areas) to the sensitive production areas.
Our magnetic carpet consists of two parts. The lower part is equipped with extra strong neodymium NdFeB magnets and covered by a top mat (= an upper protective sheet specially designed for permanent magnets).
Thanks to its sophisticated design and improved ergonomics there was achieved a minimum height difference between the floor and the upper part of the magnetic mat (which eliminates the risk of tripping).
How does the magnetic mat work?
The mat is very easy to install, maintain and clean. The magnetic mat gathers small ferrous contaminants from shoes or work boots. The high-strength neodymium magnets within the mat attract and retain these small ferrous particles and prevent them from coming near your sensitive production zones.
How is the magnetic mat cleaned?
Simply lift off the top mat and clear away the captured and retained ferrous contamination. It is also possible to regularly analyze and evaluate the magnetic particles (such as magnetic shavings, metal chips, fine wear iron, rust, magnetic stone and other magnetic swarf) collected on the mat in order to eliminate the contamination sources.
Magnetic mat MM-R with a stainless steel boot scraper
A special variant of the magnetic mat is the magnetic mat with a stainless steel boot scraper. In contrast to the standard magnetic mat, this outstanding mat consist of three layers:
- The lower part is equipped with extra strong neodymium NdFeB magnets.
- The middle part (made from a special sheet for the protection of permanent neodymium magnets) covers the magnetic cores.
- The upper part part consists of a thick mesh of mutually welded sharp steel profiles.
This highly effective and sturdy boot scraper helps scrape (not only) stuck metal contaminants from shoe soles (such as metal shavings, splinters, screws, nails, sprigs, brads etc.). And it is necessary to take into account that even the strongest magnets in the world would not be able to remove in such a way embedded objects. Despite the increased number of layers, there is maintained the minimum height difference between the floor and the upper part of the magnetic mat (= minimized risk of tripping).
Plastic magnetic mat MM-P
Another version of the magnetic mat is a plastic magnetic mat. Its technical parameters (dimensions, magnetic induction, durability, etc.) are similar to those of the stainless steel magnetic mats, however, thanks to the use of highly resistant polymer materials, the plastic mat has a significantly reduced weight (which positively influences on the transport and handling of the magnetic mat) and improved washability.
How is the plastic magnetic mat cleaned?
Unlike the stainless steel version, the plastic magnetic mat can be cleaned with pressurized water, what is particularly important if the product is to be delivered to food or pharmaceutical industries (where very strict hygiene conditions must be met).
The plastic magnetic mat can be supplied (as well as the stainless steel version) with a stainless steel boot scraper. The collected ferrous particles can be analyzed and evaluated in order to eliminate the contamination sources.
Magnetic cleaning zone MCZ
The magnetic cleaning zones are used in a similar way like the magnetic mats and their primary use is to minimize transfer of shavings and metal fragments (from workshops, building sites, outdoor areas) to the sensitive production areas.
The cleaning zone MCZ consists of three layers:
- Rubber bedding (ensuring the fixation to the floor)
- Extremely thick and flexible neodymium magnetic sheet (to gather small ferrous contaminants from shoe soles)
- Laminated cover layer (= protection of the magnetic sheet against damage)
How is the magnetic cleaning zone used?
Installing, maintanance and cleaning of the cleaning zone made by our company is very easy. It can be placed on any smooth surface of the dimensions exceeding 500 x 500 (the ideal locations for the application of the magnetic cleaning zone are the areas with the risk of transfer of ferrous metals (from workshops, building sites, outdoor areas) to the sensitive production areas.
It is very simple to maintain the mat, just wipe its surface with a cloth or a sponge. Of course, the gathered ferrous particles can be also regularly analysed in a laboratory in order to trace their origin and take measures to eliminate the contamination sources.
Why buy the magnetic cleaning zone at SOLLAU
- Short delivery time (we have semi-finished cleaning zones in our facilities, so we are able to deliver the final product within one week of ordering).
- Small dimensions and low weight positively influence on the installation, transport and handling of the cleaning magnetic zone.
- Despite of the lower magnetic power (in comparison with the magnetic mats MM) it can generate high magnetic induction in the place of the contact with the shoes (1700 Gauss).
- Compared to the standard magnetic mats MM, the magnetic cleaning zone MCZ is several times cheaper (and also lighter).
- While the magnetic mats MM cannot be used for separation of ferrous particles from e. g. forklift tires (the magnetic mat would be destroyed, if a forklift truck passed it over), the magnetic cleaning zone can be used also in the areas where forklift trucks move (slowly passing forklift trucks would reduce the service life of the magnetic cleaning zone, but they would not destroy it immediately).
- The height profile of the magnetic cleaning mat is only 5 mm, therefore the risk of tripping is completely eliminated.
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MM
- Heavy-duty stainless steel design
- Low profile and chamfered edges reduce the trip hazard
- Top mat ensures easy cleaning
- Models with stainless steel boot scrapers help clean the stuck particles from shoe soles
- Available in various sizes
The magnetic mat was developed according to the requirements from food industry and it is designed to minimize the transfer of metal fragments (from workshops, building sites, outdoor areas) to the sensitive food production zones.
Stainless steel magnetic mat (no stainless steel scraper):
| Product | Dimension (mm) | Weight (kg) | Datasheet |
|---|---|---|---|
| MM 500x500 N | 500x500 | 9 | display PDF |
| MM 900x600 N | 900x600 | 15,5 | display PDF |
| MM 1000x1000 N | 1000x1000 | 27 | display PDF |
Some products from this model family are available for immediate purchase. We are constantly extending the offer of our magnetic separators in stock so that we can deliver them to you immediately. Please, contact our dealer to inform for their current availability.
Stainless steel scraper for stainless steel magnetic mat:
| Product | Dimension (mm) | Weight (kg) | Datasheet |
|---|---|---|---|
| Stainless steel scraper for MM 500x500 N | 500x500 | 1 | display PDF |
| Stainless steel scraper for MM 900x600 N | 900x600 | 2,5 | display PDF |
| Stainless steel scraper for MM 1000x1000 N | 1000x1000 | 3 | display PDF |
MM-P
- High quality plastic version (lower weight compared to stainless steel models)
- Low profile and chamfered edges reduce the trip hazard
- Top mat ensures easy cleaning
- Models with stainless steel boot scrapers help clean the stuck particles from shoe soles
Plastic magnetic mat is similar to the conventional stainless steel mats, however, thanks to the use of highly resistant polymer materials, the plastic mat has a significantly reduced weight.
Plastic magnetic mat (no stainless steel scraper):
| Product | Dimension (mm) | Weight (kg) | Datasheet |
|---|---|---|---|
| MM-P 500x500 N | 500x500 | 7 | display PDF |
| MM-P 900x600 N | 900x600 | 13,5 | display PDF |
Some products from this model family are available for immediate purchase. We are constantly extending the offer of our magnetic separators in stock so that we can deliver them to you immediately. Please, contact our dealer to inform for their current availability.
Stainless steel scraper for plastic magnetic mat
| Product | Dimension (mm) | Weight (kg) | Datasheet |
|---|---|---|---|
| Stainless steel scraper for MM-P 500x500 N | 500x500 | 1 | display PDF |
| Stainless steel scraper for MM-P 900x600 N | 900x600 | 2,5 | display PDF |
Some products from this model family are available for immediate purchase. We are constantly extending the offer of our magnetic separators in stock so that we can deliver them to you immediately. Please, contact our dealer to inform for their current availability.
MCZ
- Budget version (attractive price/performance ratio)
- Low weight
- Low height profile (of only 5 mm)
The magnetic cleaning zone has the similar possibilities of application as magnetic mat and its primary use is to prevent the penetration of metal impurities coming from machining, handy-man type, constructional or risk outdoor facilities into sensitive processing zones.
| Product | Dimension (mm) | Weight (kg) | Datasheet |
|---|---|---|---|
| MCZ 500x500 N | 500x500 | 3 | display PDF |
| MCZ 1000x500 N | 1000x500 | 6 | display PDF |
Some products from this model family are available for immediate purchase. We are constantly extending the offer of our magnetic separators in stock so that we can deliver them to you immediately. Please, contact our dealer to inform for their current availability.
Which industrial branches can the magnetic mats be used in?
Application options of our magnetic mat are very wide, this product is very popular among our clients from dairy, cereals and meat processing companies as well as in pharmaceutical industry etc. And as it is absolutely necessary to eliminate metal contaminants in foodstuff, no wonder that the application of magnetic mats is more and more frequently required by company auditors.
